Optimizing Production Planning with Sensos

The Challenge

A subsidiary of a global life sciences giant faced significant challenges in managing its production operations. Overproduction, supply inefficiencies, and limited visibility into inventory and client consumption levels led to substantial losses.

To address these issues, the company implemented Sensos' real-time inventory visibility solution. By integrating Sensos with its existing ERP and WMS systems, the company gained unprecedented insight into inventory levels, production rates, and client demand.

The results were transformative

► Reduced Operational Costs: By optimizing production planning and inventory management, the company achieved a remarkable 49% reduction in operational costs, from $85M to $43M.

► Eliminated Overproduction: Sensos' real-time data enabled the company to align production with actual demand, resulting in a 50% reduction in overproduction and supply inefficiencies.

► Mitigated Losses: Improved visibility into inventory levels and asset distribution helped reduce losses due to theft, counterfeit goods, and stockouts by 40%.

► Enhanced Decision Making: The ability to track inventory and client consumption patterns enabled data-driven decision-making, leading to a $27M net business savings.

By leveraging Sensos' technology, the company achieved significant cost savings, improved operational efficiency, and enhanced overall business performance.